LabVIEW Based
Software Engineering
We have
extensive experience using the G programming language (i.e.
LabVIEW) and use it exclusively in our work because of the
tremendous development time advantage available (when compared
to sequential code programming languages). We have experience
working in such industries as: Bioscience, Food & Beverage,
Pharmaceutical, Medical, Cosmetics & Fragrances, Chemicals,
Electronics, Plastics, Paper, Films, Metals, Coating/Treating,
Waste Water Treatment and Information Services.
We can
provide expertise in the construction of computer based
automation systems. This includes the selection and installation
of: instrumentation; computer hardware and software; control
algorithm; and the final control elements. We can also develop
and implement advanced control strategies for
difficult-to-control processes using mathematical techniques and
process modeling.
Our typical
software design and development projects are executed in several
1 - 2 week phases. This approach is preferred because it allows
more accurate cost and schedule estimates for subsequent phases,
and it eliminates the need for up-front estimation of total
project costs and schedules which are usually quite inaccurate.
Activities we perform are done, and billed, on a time, materials
and expense basis. We will not provide "not-to-exceed" cost
quotations for client projects without a well written and
comprehensive functional specification.
Product and
Process Improvement
Process
Automation Corporation consults with manufacturing businesses to
help them improve the profitability of their operations and the
quality of their products. We do this by clearly defining all of
the factors that have major quality, profitability and
performance impacts. At your request, we can produce a report
that contains broad enhancement recommendations for changing the
important factors, along with estimates of probable financial
gains and business impacts. When our recommendations are
accepted, our associates can make detailed implementation
suggestions on how to reengineer and automate processes, change
practices and apply computer based technology for improvement.
To insure and quantify best results, we can do a follow-up
evaluation in the year following implementation. Below are some
of the steps we take to lead our clients through the improvement
process. Some or all of them may be required during a typical
project.
Financial
Analysis A thorough internal
evaluation will be made of the contribution that your assets are
making to company performance. These results can be benchmarked
against other companies.
Product
Evaluation Your products and their
specifications (recipes, assembly instructions and bill of
materials) will be studied. Product samples will be taken,
within your plant and from customer inventory, and analyzed with
necessary instrumentation and statistical techniques, to
determine how well they are meeting specifications, customer
expectations and applicable regulatory codes. Competitive
product samples can also be evaluated and compared with your
products to determine if opportunities exist to reduce product
cost. Customer expectations can be surveyed if necessary to
determine the strengths and weaknesses of your products and
services. The key relationships between your product and the
expectations of your customer will be defined and documented.
Process
and Practice Evaluation
Recommendations will be made to change product specifications
where this will result in increased customer satisfaction
(higher quality, lower cost, better service and faster delivery)
or profitability improvement. The manufacturing processes and
the business processes supporting them will be reviewed.
Recommendations will be made for reengineering business
procedures and the manufacturing process (including capital
equipment employed).
Quantified
Benefits Well managed assets increase
your customers' satisfaction by decreasing costs, improving
delivery, simplifying billing, and generally improving quality
of products and services. We will quantify benefits in the areas
of: asset utilization, increased production; labor waste,
material utilization, cycle time; reduced product "give away";
and quality enhancements.
Recommended Improvements We will
describe proven paths to achieving the changes necessary to
improve your business and production processes so that you can
realize the desired benefits. Implementation cost estimates,
expected benefits, time schedules and rate-of-return
calculations will be done.
Implementation We will be available to
assist in managing or performing implementation activities. Our
level of involvement can vary from simply making recommendations
to assuming complete responsibility for implementation. For
projects that require automation, we can apply computer and PLC
based automation and instrumentation. We are experts at applying
National Instruments products (e.g. LabVIEW) to solving client
problems.
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